10 Reasons Why Cold Plunge Chiller Doesn’t Cool

by | Oct 2, 2024 | BLOG

Ice baths are becoming increasingly popular due to their numerous health benefits. Many people use a water chiller to cool the water for their ice bath, so when the water chiller isn’t cooling properly, it can be a frustrating issue. As a cold plunge manufacturer, we’ve identified the top ten reasons why a water chiller might not cool effectively, and we hope these insights will help you troubleshoot and resolve any problems.

Low Refrigerant: How to Check Causes and Solutions

When we use the cold plunge chiller, if there is insufficient refrigerant, the cooling speed will slow down or even stop. We need to check whether the refrigerant is leaking or not. We can first simply judge whether the refrigerant is sufficient by the wind blown out by the cold plunge chiller fan. If the wind blown out is hot air, then it is sufficient. If the wind blown out is about the same as the normal temperature, then there may be insufficient coolant and it is necessary to add refrigerant. We can further open the cold plunge chiller and check it with professional equipment.Use a halogen detector to check whether there is any leakage at the fluorine injection nozzle.

Dirty or Clogged Filters Affect Cooling Speed


The filter is crucial in the entire process of the cold plunge chiller. If the filter is dirty or clogged, it will affect the water flow of the cold plunge chiller’s inlet and outlet. If the water flow becomes slow, it will affect the cooling speed of the cold plunge chiller. For example, under normal circumstances, the cold plunge chiller can drop 4-5℃ in one hour, but if the filter is clogged, the cooling speed may become 2℃ per hour. If the filter is clogged for a long time, it is likely that some water pumps will not be able to absorb water, and there will be problems with the water circulation. Then the water pump will continue to run idle, causing damage to the water pump. Therefore, it is necessary to clean it regularly and try to keep the water clean. We will recommend customers to use stainless steel filter elements, so that they can be removed and cleaned repeatedly to ensure normal water flow and normal cooling of the cold plunge chiller.

Faulty Temperature Sensors

If the temperature sensor fails, it may not detect the temperature change of the water in the ice bath, or it may send wrong information to the control panel. For example, if the actual temperature of the water is 10℃, but the temperature sensor fails, the control panel may display the temperature as 2℃. The display shows very high or infinite temperatures, or very low or negative temperatures, and the reading gradually deviates from the actual temperature over time. This may also cause the cold plunge chiller to fail to cool or heat normally, or may cause the compressor to run continuously. It is very unstable during the cooling or heating process, so the overall customer experience is not good.

Clogged or Leaking Refrigerant Lines

A clogged or leaking refrigerant line will make your cold plunge chiller work harder, especially when cooling, and your bathtub may take longer to cool down. For example, under normal circumstances, the cold plunge chiller can drop 4-5℃ in an hour, but due to a clogged or leaking refrigerant line, the chiller time becomes 1-2℃ per hour, which will result in more energy and electricity costs. If the leak lasts for a long time, the refrigerant will leak completely, and the water will not be able to cool, so you need to have a professional come to your home to help you check and repair the lines, refill the refrigerant, and get the cold plunge working again.

Overheated Compressor: Poor Cooling

One of the main reasons for compressor overheating is that the cold plunge chiller has poor ventilation. The cold plunge chiller needs to work in a well-ventilated environment, so the location of the cold plunge chiller is very important. It cannot be too close to the wall. Some of customers use it indoors. If it is close to the wall, the ventilation effect will be poor, which will cause the heat generated by the compressor inside the cold plunge chiller to not be discharged well, which will also cause the cold plunge chiller’s cooling speed to slow down. The ventilation effect is good, the compressor dissipates heat quickly, and the cooling speed will become faster. Therefore, we all recommend that customers keep the cold plunge chiller at least 1 meter away from the wall to keep the cold plunge chiller in a good ventilation environment for better cooling. The second reason is that energy is not conserved. If the water flow in the bathtub is not smooth, the water pump draws less water, then the cooling speed is slow, and the cooling capacity is less. Then the compressor will generate more heat than cooling capacity when the continuous working pressure is too high, and the heat and cold are unbalanced, so the compressor pressure is too high and the cooling speed is also slow. Users need to keep the cold plunge chiller in a good ventilation environment and ensure smooth water flow.

Condenser Coil Problems: Cleaning and Maintenance Tips


Dust and lint will build up over time, reducing energy efficiency and causing the cold plunge chiller to work harder. Regular cleaning and maintenance is required. First, make sure the cold plunge chiller is turned off. Remove any dirt and debris from the coils by hand or with a brush. You can also use a vacuum cleaner to remove any dust or dirt from the unit.

Improper Installation or Setup Issues

Our cold plunge chillers come with instruction manuals that explain the correct use. It is important that you follow these instructions, as poor operating habits can adversely affect the efficiency and life of the cold plunge chiller. While these cooling systems may continue to work even if they are not properly operated, it is important to note that chiller systems are more susceptible to more serious and expensive problems. To mitigate this threat, you need to follow the correct usage instructions to better protect the refrigeration system.

Electrical Problems That Affect Chiller Operation

Electrical problems can cause your chiller to malfunction and compromise safety. When the chiller is overloaded with current, it may overheat, causing the chiller to malfunction. Loose wires or plugs can also cause the chiller to not work. A tripped circuit breaker can also prevent the chiller from starting. Have a professional electrician check it to make sure it is safe to use the chiller.

Airflow Restrictions Around the Chiller

Proper airflow is essential for efficient heat transfer in chillers. Check and clean filters regularly to ensure they are free of dust and debris. Remove any obstructions around the chiller, such as vegetation or equipment, and avoid placing them too close to walls to ensure adequate airflow around the chiller. Restricted airflow results in reduced cooling capacity and increased energy consumption.

General Wear and Tear: How Aging Parts Affect Performance

As the chiller ages, its parts will age over time, affecting the durability and efficiency of the chiller, so we need to do regular maintenance to extend the life of the chiller.
Well-functioning fan blades and motors are essential for proper airflow and heat dissipation. Regularly check fan blades for damage or imbalance and replace or repair as needed. Make sure the fan motor is adequately lubricated and check for signs of wear or overheating. Failure of fan blades or motors can lead to insufficient cooling and system failure. The chiller’s condenser coils are essential for heat dissipation. Clean the condenser coils regularly to remove dirt, debris and scale. Clogged condenser coils restrict heat transfer, reduce the efficiency of the chiller and may cause compressor failure.

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kitty
I'm Kitty, the CEO of Alphasauna and ColdChiller Bag. I run a company with over 200 employees, producing, selling, and exporting Cold Plunge Chillers, Sauna Rooms, Ice Bath Tubs, and accessories. I have spent over 20 years in the hot and cold therapy manufacturing and business industry.

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